Heavy‑Duty CNC Wire Bending Machine for Automotive Parts, Complex Shapes & Busbars

Product Description

• Rigid & Durable Frame: Total weight 8000 kg, dimensions 3500×2100×2200 mm, ensuring stability and accuracy even under high‑speed operation.

• High‑Power Drive System: Equipped with a 55.0 kW servo motor, delivering strong torque and fast response, suitable for heavy‑duty bending of high‑strength wires and copper busbars.

• High Speed & Efficiency: Maximum movement speed of 80 m/min, combined with a camless design, drastically reduces changeover time and boosts mass production output.

• 3D Bending Capability: Supports full spatial forming with complex angles and radii, ideal for automotive seat frames, brake tubes, copper connectors, and more.

• Flexible Customization: Accepts custom orders based on customer drawings; tooling, wire feeding, and post‑processing options can be adapted to specific production requirements.

• Intuitive Control System: Features a user‑friendly HMI with built‑in bending process libraries, multiple program storage, and simple operation, reducing dependency on skilled technicians.

• Versatile Application: Functions as a camless spring machine, wire bender, and copper busbar bender in one, saving capital investment and workshop space.

FAQ

Q1: What is the maximum wire diameter and material range?
A1: The GT80‑12R can handle wires from 8 to 12 mm in diameter (depending on material strength). It works with carbon steel, stainless steel, copper, copper alloys, and aluminum. Special tooling is available for copper busbar bending.

Q2: What bending angles are achievable in 3D?
A2: It supports any angle from 0° to 360°. The minimum bending radius is typically 1.5× wire diameter, and both planar and multi‑directional bends are possible.

Q3: Can you provide sample trial bending and process validation?
A3: Yes, we offer free trial bending of your materials and can issue a process analysis report to ensure smooth startup upon delivery.

Q4: What is the lead time and installation duration?
A4: Standard delivery is 30 working days after order confirmation. Installation and commissioning take about 2‑3 days, with remote video guidance and on‑site training available.

Q5: What about warranty and after‑sales support?
A5: The machine comes with a 12‑month warranty (excluding wear parts) and lifetime technical support. Our response time to service requests is within 8 hours, and on‑site service within 48 hours when necessary.

Why Choose US？

• Industry Expertise – Over a decade of experience in wire forming equipment, serving 500+ customers worldwide with exports to Europe, America, and Southeast Asia.

• Advanced Technology – Proprietary camless control algorithm delivers bending accuracy of ±0.1 mm, combining speed and stability that leads the market.

• Tailored Solutions – From die design to automated production lines, we provide full turnkey support based on your part drawings and output goals.

• Reliable After‑Sales – 24/7 online technical assistance, a well‑stocked spare parts warehouse, and minimized downtime assurance.

• Cost‑Effective – Offers comparable performance to imported brands at over 30% lower cost, plus energy‑saving design reducing long‑term operational expenses.

Product Specification Sheet